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GMP PRODUCTION SYSTEMS​

Automatic Liquid Distribution System / INNOBULKFILL™

INNOBULKFILL™ — Automatic Liquid Distribution System

Scale liquid filling with precision, speed, and compliance in a fully enclosed, GMP-ready environment.
INNOBULKFILL™ automates bulk liquid distribution from 100 L to 200 L with accuracy down to ±10 g, helping teams reduce manual labor, contamination risk, and batch variability.

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Why labs and production teams struggle with bulk liquid handling

  • Manual filling is slow, inconsistent, and labor-intensive.

  • Open processes increase risk of contamination and compliance failure.

  • Fragmented systems make data tracking and reporting difficult.

  • Scaling across multiple sites adds complexity and cost.

How INNOBULKFILL™ solves it

  • Enclosed precision — filling speeds of 2–10 L/min with ±10 g accuracy, ±0.3 psi pressure control, and contamination-free handling.

  • Integrated automation — liquid feeding, filling, capping, weighing, and labeling in one closed system.

  • GMP-aligned design — cleanable stainless steel construction, high-efficiency filtration, and compliance-ready documentation.

  • Scalable deployment — modular, transportable design enables rapid rollout across facilities.

  • Smart control — centralized management with distributed terminals and real-time monitoring.


Built to match your production needs

Filling system

  • Containers: 12 L bags ×10, 10 L bottles ×12

  • Filling modes: double bag, double bottle, or bag/bottle mix

  • Filling volume: 100 L – 200 L per run

  • Filling speed: 2–10 L/min

  • Accuracy: ±10 g

Equipment footprint

  • Filling module: 1150 mm × 555 mm × 1270 mm (45×22×50 in), 230 kg

  • Distribution racks: 1740 mm × 750 mm × 1390 mm (69×30×55 in), 340 kg

  • Container racks: 1930 mm × 750 mm × 1390 mm (76×30×55 in), 360 kg

Utilities

  • Power: 1000 W max / 750 W average

  • Materials: 304/316 stainless steel and GMP-compliant glass/acrylic


Integrated software system

INNOBULKFILL™ isn’t just hardware—it includes an advanced software suite for digital control, compliance, and reporting.

  • Driver software — simple, modular control for fast setup and reliable operation.

  • Process flow editing — configure bag/bottle filling sequences with drag-and-drop ease.

  • Batch management — generate reports with weight checks, pipeline pressure logs, and validation data.

  • Data analytics — capture operation logs, staff performance, and trend analysis for continuous improvement.


Who benefits from INNOBULKFILL™

  • Pharmaceutical manufacturers — streamline sterile filling while meeting GMP standards.

  • Biotech labs — ensure consistent preparation of culture media and buffers at scale.

  • CDMOs — replicate validated filling workflows across multiple client sites.

  • Food & beverage R&D — support liquid formulation with reproducible accuracy.


Validation & compliance support

Velsson provides documentation packages (URS, IQ/OQ checklists, risk assessments, sample batch records) to speed qualification and regulatory alignment.

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Frequently asked questions

How precise is INNOBULKFILL™?
Each unit achieves ±10 g filling accuracy with ±0.3 psi liquid pressure control.

Can it handle both bags and bottles?
Yes. Supports dual-bag, dual-bottle, or mixed bag/bottle operations.

Is it GMP compliant?
The system is enclosed, built with 304/316 stainless steel, and designed to meet GMP manufacturing requirements.

Can it integrate with our quality systems?
Yes. Digital reporting and data export enable integration with MES/LIMS and electronic batch records.


Ready to scale your filling process with confidence?

Tell us about your application, volume, and compliance needs. We’ll configure INNOBULKFILL™ for your facility.

→ Get your custom quote 

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Standard Process

Standard process blocks, effective coverage of different process requirements.

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Sterile Safety

Efficient and precise, operation in closed environment.

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Integration

Fully automatic operation.

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Regulation

Facilitate regulatory certification and eliminate production compliance risks.

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Regulation

Facilitate regulatory certification and eliminate production compliance risks.

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Rapid Deployment

Rapid multi-site deployment.

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International Standard

21 CFR Part 11.

Applications Include...

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