Scale liquid filling with precision, speed, and compliance in a fully enclosed, GMP-ready environment.
INNOBULKFILL™ automates bulk liquid distribution from 100 L to 200 L with accuracy down to ±10 g, helping teams reduce manual labor, contamination risk, and batch variability.
Manual filling is slow, inconsistent, and labor-intensive.
Open processes increase risk of contamination and compliance failure.
Fragmented systems make data tracking and reporting difficult.
Scaling across multiple sites adds complexity and cost.
Enclosed precision — filling speeds of 2–10 L/min with ±10 g accuracy, ±0.3 psi pressure control, and contamination-free handling.
Integrated automation — liquid feeding, filling, capping, weighing, and labeling in one closed system.
GMP-aligned design — cleanable stainless steel construction, high-efficiency filtration, and compliance-ready documentation.
Scalable deployment — modular, transportable design enables rapid rollout across facilities.
Smart control — centralized management with distributed terminals and real-time monitoring.
Filling system
Containers: 12 L bags ×10, 10 L bottles ×12
Filling modes: double bag, double bottle, or bag/bottle mix
Filling volume: 100 L – 200 L per run
Filling speed: 2–10 L/min
Accuracy: ±10 g
Equipment footprint
Filling module: 1150 mm × 555 mm × 1270 mm (45×22×50 in), 230 kg
Distribution racks: 1740 mm × 750 mm × 1390 mm (69×30×55 in), 340 kg
Container racks: 1930 mm × 750 mm × 1390 mm (76×30×55 in), 360 kg
Utilities
Power: 1000 W max / 750 W average
Materials: 304/316 stainless steel and GMP-compliant glass/acrylic
INNOBULKFILL™ isn’t just hardware—it includes an advanced software suite for digital control, compliance, and reporting.
Driver software — simple, modular control for fast setup and reliable operation.
Process flow editing — configure bag/bottle filling sequences with drag-and-drop ease.
Batch management — generate reports with weight checks, pipeline pressure logs, and validation data.
Data analytics — capture operation logs, staff performance, and trend analysis for continuous improvement.
Pharmaceutical manufacturers — streamline sterile filling while meeting GMP standards.
Biotech labs — ensure consistent preparation of culture media and buffers at scale.
CDMOs — replicate validated filling workflows across multiple client sites.
Food & beverage R&D — support liquid formulation with reproducible accuracy.
Velsson provides documentation packages (URS, IQ/OQ checklists, risk assessments, sample batch records) to speed qualification and regulatory alignment.
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How precise is INNOBULKFILL™?
Each unit achieves ±10 g filling accuracy with ±0.3 psi liquid pressure control.
Can it handle both bags and bottles?
Yes. Supports dual-bag, dual-bottle, or mixed bag/bottle operations.
Is it GMP compliant?
The system is enclosed, built with 304/316 stainless steel, and designed to meet GMP manufacturing requirements.
Can it integrate with our quality systems?
Yes. Digital reporting and data export enable integration with MES/LIMS and electronic batch records.
Tell us about your application, volume, and compliance needs. We’ll configure INNOBULKFILL™ for your facility.
Standard process blocks, effective coverage of different process requirements.
Efficient and precise, operation in closed environment.
Fully automatic operation.
Facilitate regulatory certification and eliminate production compliance risks.
Facilitate regulatory certification and eliminate production compliance risks.
Rapid multi-site deployment.
21 CFR Part 11.
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